Picote Flexi sliplining carcassonne france

Carcassonne , France

Picote Flexi-Sliplining Under Railway Lines

Trenchless Repair
Gare de Carcassonne
Read on for more details!
Location:
Gare de Carcassonne, France
Date:

October 2025

Time frame:
3 nights
Pipe:

3x culverts/ducts, uneven surfaces, under multiple railway lines

Work:

Picote Flexi-Sliplining System

Pipe:

3 Pipes Installed; 9m, 31m and 32m of 235 diameter pipe. 

Work carried out with:

Robocana and DPSM for SNCF. 

Background

The Picote Team were out again on another challenging jobsite on October 6th 2025, this time in historic Carcassonne, France. The project came to us from our Reseller, Robocana who were supporting their customer DPSM in completing a job for SNCF. There were three culverts running underneath live railway tracks in the vicinity of the city’s railway station. This meant that in order to complete the project, the work had to happen within a very tight timeframe and only during the night when the trains were not running.

Project Details

Traditional sliplining requires access pits, large winching or pushing equipment and expensive pipe welding equipment. Picote Solutions UK Ltd have previously carried out Flexi-Sliplining projects, so presented this option. After discussing the works with Picote reseller Robocana and the contractor, DPSM, the consensus was to use the Flexi-Sliplining method. The small worksite footprint, low disruption and high quality finish of the final product were important factors.

Coordination between the DPSM teams, Finnish Teams and the Picote UK Team resulted in the equipment, pipe materials and expertise all being on site and ready for action. The rainwater culverts/ducts varied in size ranging from 750mm square, and smaller. The runs were not straight, with various wall obstructions on either side of each run and changes of level too where some weirs had been installed. This was, of course, no problem for such a flexible pipe system. The DPSM team intended to “float” the finished pipe on a bed of grout after the installation, taking full advantage of the air pockets in the pipe wall and its light weight.2-3

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Night One

Two of the Picote UK Team arrived on Monday the 6th October 2025 ready for the night shift that evening. Access was granted to the track by 9:30 p.m. The team walked the site and discussed the plan while they waited for the pipe to be delivered. The pipe arrived at around 12 midnight and the next task was to unload it all by hand and begin the welding process. The Flexi-Pipe is lightweight and so no additional machinery was needed to move it to the allocated assembly point, the parking area alongside the Gare de Carcassonne. The installation equipment was delivered on one pallet, again illustrating the small site footprint of this system.

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By 12:30 p.m. the entire load of pipe had been removed from the vehicle and the first weld was underway just half an hour after delivery! Three pipe lengths were required in total. The first section was made up of 6 “sticks” together making a 36 metre long pipe.

Each weld took just 6 minutes with and additional 5 minutes to allow the seam to cool. The welding waiting time allowed plenty of time to discuss how the finer details of the job would be tackled.

There was a large jet vac truck onsite and this was being used to clean the culverts/ducts and make sure there were no major obstructions. 

 

The second length of pipe required was much shorter and consisted of only two sticks. The run needed was just 7 metres. The first and second pipes almost met in the middle but rather than using one single pipe it was decided that two would be better because of a lateral connection which was due to be lined.

The third and final length was again, 36m metres long, so 6 more sticks were needed. The welds were all completed in good time and with no major issues.

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The whole team then worked together to lift the three long pipe sections, one at a time, along the carpark area, between the buildings and onto a track-side area for storage until the installation the following day. All of the installation equipment was then stowed away in the Welfare Trailer for safe keeping, again, illustrating just how small the equipment required really is!

The team were off site by 5:00 a.m. and the trains were running again with no interruption to service.

Night Two

The team didn’t gain access to the site the following night until 10:30 p.m. The pressure was on - the team had to have everything wrapped up by 4:00 a.m., when train services were set to resume. Cones were cut on each pipe and the pulling heads attached. The Flexi-Sliplining rig was assembled and put into position.

The initial pull involved the shortest of the three pipes, measuring just nine metres in length — a perfect test for the system’s compact battery-powered winch. The pipe ran directly beneath two active railway lines and while the access openings were limited, the team successfully navigated and positioned the equipment with ease. The first pipe was pulled into place by 1:27 a.m!

The second pipe, much longer at 31 metres was also pulled into place, and this one took just an hour and a half from cone cutting and set up to the completion of the pull and resting period for the pipe to settle. By 3:00 a.m. the second pipe had been installed. This ran underneath the railway lines, beneath no fewer than six active tracks, two double sided platforms and what appeared to be a disused siding.

Both Pipes were installed ready for the first trains running at 4 a.m. and the team were offsite by 4:30 a.m. and pleased with the progress.

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Night Three

The team were granted access by 11:30 a.m., again a little later than expected, but once again, the speed of installation was second to none. The team were set up and ready to pull by 12:53 a.m. and then proceeded to cut the cone and pull in the final length at 1:14 a.m. This 32 metre pull was installed by 1.22 a.m! All works from the Picote UK Team were complete and they left the site by 3.00 a.m. Overall everyone was very happy with the speed of the installation. 

 

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Picote Flexi-Sliplining™ is an AWARD WINNING trenchless rehabilitation system for gravity sewers DN100-300 (4-12").

  • Installed in over 16 countries since 2016
  • DIBt certified Flexi-Pipe* which has 3 layers for flexibility.
  • Manhole to manhole installation without need for bypass pumping.
  • Picote designed welding & installation equipment
  • WINNER of the 2025 UKSTT award for small renovations, thanks to our project in Beaulieu, UK in partnership with Southern Water and Cappagh Browne! 
If you would like to book a call with one of our team to discuss you own project, please use the contact form below and we will be in touch with you as soon as possible!
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We were delighted to be selected as winners of the UKSTT 2025 Award in the Small Renovation category for another of our Flexi-Sliplining projects in the UK! 

To read that case study, please click here!  

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